EN 
英语In the modern metal processing industry, copper plays an indispensable role in many fields such as wires and cables, electronic components, radiators and architectural decoration due to its excellent electrical conductivity, thermal conductivity and corrosion resistance. However, to process the original copper billet into fine wires or profiles that meet specific requirements, efficient and precise processing equipment is indispensable. Among them, large-medium-sized copper continuous annealing wire drawing machines (hereinafter referred to as "continuous annealing wire drawing machines") have become an important tool in the field of copper processing with their unique process advantages and technological innovations.
The continuous annealing wire drawing machine integrates the two core processes of wire drawing and annealing, realizes the instant annealing of copper during the stretching process, effectively eliminates the internal stress caused by stretching, and improves the flexibility and ductility of the material. The equipment is usually composed of key components such as a wire unwinding device, a multi-stage wire drawing die set, a continuous annealing furnace, a cooling system, a wire take-up device and a control system. The pay-off device is responsible for smoothly feeding the copper billet into the wire drawing area, and gradually reducing the diameter to the target size through a series of precisely designed wire drawing dies; the continuous annealing furnace adopts efficient heating technology to ensure that the copper material enters the annealing state immediately after drawing, and the temperature and time are precisely controllable; the cooling system quickly reduces the temperature of the copper material after annealing and stabilizes its organizational structure; finally, the take-up device neatly winds the finished copper material for subsequent processing or storage.
Technical innovation highlights
Intelligent temperature control system: using advanced PID temperature control algorithm, combined with high-precision sensors, to achieve real-time monitoring and precise adjustment of the temperature in the annealing furnace, to ensure the consistency and stability of the annealing process, reduce energy consumption, and improve product quality.
Efficient energy-saving design: by optimizing the annealing furnace structure and adopting new insulation materials, heat loss is effectively reduced. At the same time, combined with waste heat recovery technology, energy utilization efficiency is further improved, which is in line with the development trend of green manufacturing.
Multi-stage wire drawing and precision control: the equipment is equipped with multi-stage wire drawing dies, and the diameter reduction ratio between each stage of the die is carefully calculated to ensure a smooth transition during the drawing process and reduce the risk of wire breakage. With the precise tension control system, the diameter of the copper material can be precisely controlled to meet the needs of high-precision processing.
Improved automation and intelligence: Integrate the PLC control system and HMI human-machine interface to realize remote monitoring, fault diagnosis and automatic adjustment of equipment operation, reduce manual intervention, and improve production efficiency and safety.
Application fields and market prospects
Continuous annealing wire drawing machines are widely used in power cables, communication cables, automotive wiring, home appliance accessories, precision electronic components and other industries, providing high-quality and high-performance copper products for these fields. With the rapid development of emerging industries such as new energy vehicles, 5G communications, and smart grids, the demand for high-performance copper materials is growing. Continuous annealing wire drawing machines, with their high efficiency, energy saving, and intelligence, will usher in a broader market space.
