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HXE-180 Tension Controller Factory

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HXE-180 Tension Controller

HXE-180 Tension Controller

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The HXE-180 tension controller offers an advanced solution that ensures precise tension control at all times, resulting in improved product quality and reduced waste. Wire processing industries, such as cable manufacturing and electrical wiring, rely on accurate tension control to prevent wire stretching, breakage, and other quality issues. The HXE-180 enables consistent tension control, ensuring reliable wire processing and enhancing the durability and performance of the final products.
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Suzhou Hengxie Machinery Co., Ltd.

We are an enterprise specializing in the research, development, production and sales of cable equipment series products.

Suzhou Hengxie is China HXE-180 Tension Controller Manufacturers. Our main products of company are as following: 9, 13 dies rod breakdown machine and 17 dies medium drawing machine (chain or ground gear transmission type), medium and large drawing machine with continuous annealer, 14 dies medium and fine wire drawing machine, 22 or 24 dies fine wire drawing machine, 20 or 24 dies super fine wire drawing machine, annealing and tinning machine, medium wire drawing machine with double spooler, and hing speed auto stranding machine, etc.Our products include both domestic market and oversea market such as India, Brazil,Egypt, Malaysia, Korea, Vietnam, Syria, Kenya, Argentina, South Africa and Iran. With the concept of stable quality and mutual development, Hengxie welcomes all customers from the world to create a sincere cooperation and win-win benefit in the future.

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Industry knowledge

How does the HXE-180 Tension Controller function? 
The HXE-180 Tension Controller is a tool utilized in various industries to govern and hold tension in webs or substances in the direction of producing approaches. It talents via constantly monitoring the anxiety of the net and making adjustments to ensure it stays within the desired range.
The tension controller consists of a manipulation unit, an anxiety transducer, and a motor or brake. The tension transducer is installed on the roller or pulley around which the net passes. It measures the tension of the net and converts it into an electrical signal which is despatched to the control unit.
The control unit is the mind of the anxiety controller. It receives the electric sign from the tension transducer and compares it to the desired anxiety setpoint. It then calculates the distinction between the measured tension and the setpoint and determines whether or not or not an adjustment is wanted. If the tension is surely too low, the control unit activates the motor to grow tension. If the tension is simply too excessive, it activates the brake to lessen anxiety. The control unit adjusts the motor or brake in small increments to hold a steady tension.
The control unit additionally competencies numerous settings and controls that permit the operator to pleasant-tune the tension management gadget. These settings embody benefit, bias, and velocity. The gain setting determines how rapidly the anxiety controller responds to adjustments in tension. A higher advantage rate makes the controller greater sensitive to adjustments and adjusts the anxiety more aggressively. The bias putting is used to offset any constant-nation mistakes in tension manipulation. The pace-setting determines the responsiveness of the tool, with better values providing faster response instances.
In addition to the fundamental tension manipulation functionality, the HXE-100 80 Tension Controller may additionally have advanced capabilities. These encompass anxiety control modes which include PID or anxiety cascading, wherein the anxiety of more than one web may be controlled simultaneously. The controller may additionally moreover have an internet damage detector, which stops the system if the tension drops due to a web break or different troubles. Some anxiety controllers can also speak with different devices or systems, which consist of PLCs or HMIs, for integration into larger control systems.
Can the HXE-180 Tension Controller be blanketed with existing equipment or structures? 
The HXE-180 Tension Controller may be blanketed with current machinery or systems. This tension controller is designed to be nicely desirable with a massive variety of commercial programs and might without issues be protected in gift setups.
One of the key functions of the HXE-180 Tension Controller is its versatility. It has a couple of enter and output options, allowing it to be related to exceptional sensors, actuators, and managed devices. This way it may paint seamlessly with current tension manipulation systems, irrespective of the particular setup.
The controller helps numerous communication protocols, which incorporates RS-485 and Ethernet, which lets it speak with extraordinary gadgets inside the machine. This makes it viable to combine the tension controller with a supervisory control and data acquisition (SCADA) gadget or other manipulated structures used inside the manufacturing facility.
The HXE-180 Tension Controller moreover has programmable competencies and settings, which can be custom-designed to fit the necessities of the prevailing equipment or device. This includes parameters inclusive of anxiety setpoints, pace limits, alarm thresholds, and control modes. By adjusting those settings, the anxiety controller can adapt to big software program situations and make certain maximum tremendous basic performance.
In phrases of physical integration, the HXE-180  Tension Controller is designed to be compact and without difficulty mountable. It may be established on top of things panels, cabinets, or right now at the machine itself. The controller has desired mounting holes and connectors, making it easy to connect it to another machine.
Furthermore, the HXE-180 Tension Controller is ready with advanced tension management algorithms and sign processing skills. This allows it to offer correct and unique tension management, enhancing the general performance and productiveness of the system or system it's far incorporated with.